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PRODOTTI FORMULATI
Grazie alla fiducia accordataci da grandi produttori internazionali, abbiamo realizzato più applicazioni per la lavorazione dei prodotti formulati, fino a ottenere un know-how unico. Tali impianti sono i più complessi che si realizzano nell’industria alimentare in quanto oltre al processo si necessita di un accurato dosaggio e controllo degli ingredienti.
Le nostre linee sono progettate per un’ampia varietà di prodotti formulati.

Baby food

These are formulated fruit or vegetable products. Most often they are made with a base composed of several concentrates, mixed, and enriched with micro-ingredients, usually powders dissolved in a water solution. The obtained mix is treated with homogenizing pumps.

Juices and nectars

Products based on concentrates, with the addition of syrup and various types of sugar, along with other ingredients in powder form - first dissolved in a water solution -, and liquid (acids, flavorings, vitamins). For large productions, syrup is often self-produced, starting with powdered sugar. Finally, the product is often homogenized under high pressure.

Mayonnaise

Product obtained from a stable emulsion of vegetable oil in a water base containing egg, often flavored with vinegar, lemon, or spices. From a technological point of view, the most interesting mayonnaises are those with solids in suspension.

Tomato-based sauces

Such products sometimes require a “soffritto” base, a base of a lightly fried mixture of chopped vegetables. We have designed machines capable of making a partial change of the recipe, so that the soffritto can be prepared in the same machine in which the preparation of the complete recipe takes place. The recipe includes a tomato base, made with different types of semi-finished products (a mix of puree and concentrate), with the addition of other ingredients such as vegetables, powders, and meat.

White sauces

Milk or cheese products. Considering the delicacy of the product, it is fundamental to know the type of treatment to be used from a thermal point of view. There are different types of white sauces, some homogenized with recirculating pumps, others with high pressure.

Ketchup

Ketchup is made from a base of tomato paste, with the addition of syrup, vinegar, flavorings, and other secondary ingredients. The product is often homogenized under high pressure.

Pesto and creams

In case of pesto sauces and creams, the use of a cutter is indispensable. Products treated with homogenizing pumps cannot be considered as such because the process does not allow the obtaining of a real and proper pesto, but a cream. Heat treatment must also be skillfully used to prevent oily liquids from surfacing during the subsequent filling phase.

Semi-finished products

By semi-finished products we mean all categories of products that require formulation and are used as a base for other products. Some examples are ice cream bases, cocktail mixes, pastry creams, and similar products

Jams and marmalades

Efficient technologies transform fruit into semi-solid finished products, including jams and marmalades. We have designed the machines to minimize raw material waste, improving the yield and organoleptic qualities of the product.
I punti di forza delle nostre linee di lavorazione per prodotti formulati?
  • Elevate produttività con bassi residui a fine produzione, con controllo automatico da parte del software.
  • Rapido cambio di produzione: possibilità di sezionare i lavaggi dell’impianto, con l’obiettivo di comprimere e sovrapporre i tempi di produzione e lavaggio.
  • Certificazione FDA per componenti e impianti.
  • Impianti capaci di realizzare prodotti molto diversi con l’uso degli stessi macchinari; per esempio, salse rosse, maionesi, creme e ketchup con lo stesso impianto.
  • Controllo del processo 100% automatizzato e possibilità di verifica della materia prima con codice a barre.
  • Memorizzazione dello storico e degli interventi del personale
  • Più livelli di password, per consentire accessi differenziati all’operatore, al responsabile e al costruttore.
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