Fenco S.p.A.

 
WE MANUFACTURE AND INSTALL:   
 TOMATO PROCESSING LINES  Equipment for Tomato Paste production Machinery for Whole Peeled Tomatoes production Equipment for Diced/Pulp production Machinery for Passata/Tomato Sauces production Equipment for Ketchup production  Ketchup processing  Ketchup definition  Ketchup standards
 Machinery for Drinkable tomato juice production
 FRUIT PROCESSING LINES  VEGETABLE PROCESSING LINES  COOLING AND FREEZING EQUIPMENT  PASTEURIZING & DRYING EQUIPMENT

Ketchup standards


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STANDARDS of QUALITY for KETCHUP & some typical RECIPES

PRODUCT NAME:

Tomato Ketchup

CONTAINERS:

Glass bottles typically from 250 to 370 ml

Plastic bottles (polyester) from 150 to 400 ml

Aluminium mono-dose small bags from 10 to 25 gr

Aluminium bulk storage bags from 5 to 20 kg

Thermoformed cups typically from 10 to 25 gr

CONTAINERS FEATURES

External appearance

Free from dirty and extraneous matter, splitting of product out of the container is not acceptable

Internal appearance

Cannot be structurally damaged, must be clean

Cover 

Twist off caps are normally used for ketchup bottles either glass or plastic;

Coding & Information 

Each container to bring a label easy to read and exact, containing serial number, name of the product, date of production, net weight, gross weight, ingredients, health/nutritional information.

Weight of container According to buyer specifications
Storage They shall be stored in dry environment, protected from sand and dust; should also not to be exposed to extreme temperature either hot or cold and to direct light.
Delivery / Shipment Full bottles might be packed into cardboard boxes or on trays wrapped around with nylon film; aluminium bags shall be housed into appropriate cardboard boxes.

PRODUCT FEATURES

OR -Optical residue (°Brix)

Better than 30

+/- 10%  
Total acidity (%) Max. 1.9  
Ph at 20°C 3.8 - 4.0  
Bostwick density 5 - 7 cm (Cenco system)  
Total acidity Not exceeding 9.5% based on O.R. net from added salt +/- 10%  
Chlorides 1.8 – 2.2 +/- 10%  
Howard Moulds count Max 60% of positive fields Cans (if provided with internal coating)  
Guaranteed product life   6 – 8 months Mono layer polyester bottles  
  16 – 18 months

Multi layer polyester bottles, aluminium bags, thermoformed cups.   

  Up to 3 years Glass bottles

RECIPE (1) Italian hot   
Tomato semi-concentrate H.B. at 21°Brix  57.75% by weight  
Glucose syrup at 75°Brix  25.00%  
Wine vinegar at 6° acidity  11.00%  
Refined food grade salt  2.00% 
Sugar  2.00% 
Modified corn starch 14  2.00% 
Aroma ketchup I.F.F. 15035774  0.25% 
Powder hot pepper  0.01% 
  
RECIPE  (2)  Italian  sweet    
Tomato  paste  H.B. at  30°Brix  30.00%   by  weight 
Isoglucose syrup  at  75°Brix  11.00% 
Wine  vinegar at  6° acidity  11.00% 
Refined food grade  salt  2.20% 
Sugar  10.00% 
Modified  corn starch 14  1.80% 
Aroma  ketchup  HR 91976  0.20% 
Demineralised  water 33.80%
  
RECIPE  (3)  Germany and Northern Europe  sweet  
Tomato  paste  H.B. at  30°Brix 25.00%   by  weight
Isoglucose syrup  at  75°Brix 10.00%
Acetic acid  approx. 40°  (not allowed in Italy) 0.60%
Refined food grade  salt 3.00%
Sugar 9.00%
Modified  corn starch 14 2.20%
Aroma  ketchup  HR 90900 0.15%
Demineralised  water 45.25%
Apple puree 10/12°Brix 5.00%
OR -Optical  residue  (°Brix) on final product 25
  
RECIPE  (4)  Germany and Northern Europe  hot   
Tomato  paste  H.B. at  30°Brix 35.00%   by  weight
Isoglucose syrup  at  75°Brix 18.00%
Wine  vinegar at  6° acidity 10.00%
Refined food grade  salt 2.50%
Sugar 10.00%
Modified  corn starch 14 1.60%
Aroma  ketchup  HR 92360 0.15%
Demineralised  water 22.75%
OR -Optical  residue  (°Brix) on final product   32 / 34
  
RECIPE  (5)  Germany and Northern Europe  low density  
Tomato  paste  H.B. at  30°Brix 33.00%   by  weight
Isoglucose syrup  at  75°Brix 23.00%
Wine  vinegar at  6° acidity 11.00%
Refined food grade  salt 2.00%
Sugar ---------
Modified  corn starch 14 ---------
Aroma  ketchup  HR 90900 0.20%
Demineralised  water 30.80%
OR -Optical  residue  (°Brix) on final product 29 / 30
  
RECIPE  (6)  produce of  Nederland  
Tomato  paste  H.B. at  30°Brix 30.732%   by  weight
Aroma ketchup locally produced 0.154%
Acetic acid  diluted at  10° 3.415%
Refined food grade  salt 2.140%
Sugar 10.244%
Modified  corn starch 14 2.276%
Aroma  ketchup  HR 90900 0.15%
Demineralised  water 49.862%
Citric  acid 0.146%
Pals gaard  5124 0.325%
Ascorbic  acid 0.100%
Lactic  acid 0.309%
Aspartame  (sweetener) 0.015%
Gallic  acid 0.276%
Lemon juice 0.010%
Pepper aroma 0.010%
Paprica  essence 0.007%
Cayenne  pepper 0.004%
Clove  essence 0.001%
OR -Optical  residue  (°Brix) on final product 24 / 25